Issue I339 [stl,enhancement,resolved] Improve STL->PA CAD conversion accuracy Prior to SL Tools 1.2.0-TEST11, STL surfaces imported into PA files were often distorted by roughly +-1 grid unit (gu). The primary reason for this is that SIMION PA's represent solid electrodes with two rows of electrode points (1 gu width), as shown in Figure 5.3 of the SIMION 8.0 manual. The additional row to make a surface solid can move the surface from the correct position if the additional row is placed on the outside rather than inside of the electrode. A secondary reason is that the triangle rasterization algorithm in 1.2.0 was less than ideal. Both of these issues are addressed in SL Tools 1.2.0, but some care needs to be taken to ensure accuracy. In SL Tools 1.2.0-TEST11, using the STL->PA conversion function, selecting the option "Solid strategy" = "No extra solid points" will convert surfaces to a single row of electrode points and not add the additional row to make it a solid electrode. This improves field calculation accuracy, anbd it is recommended, although the surface now won't necessarily splat particles. You could ignore that issue, touch up the surface using the SIMION Modify function or force an ion splat (ion_splat = 1) via a user program (Issue I340 when implemented could also help). SL Tools 1.2 also improves the triangle rasterization algorithm, so surfaces appear more regular (even under other choices of "Solid strategy"). SIMION accuracy is highest when electrode surfaces align to PA grid units. This is important to consider when converting the STL file. If your STL file has electrode plates at x=0 and x=10.5 in STL units, and if you scale the STL file to 0.5 STL units/gu (e.g. by selecting region scale = 1 mm/STL units and grid cell size = 0.5 mm/gu or by selecting scale = 2 mm/STL units and grid cell size = 1 mm/gu), then these surfaces will be exact in the PA file. You should confirm correct grid unit alignment by taking measurements with your mouse using the SL Tools View function, SIMION Modify 3D screen, or SIMION View screen. Reported by aiofmhope-20070103 and also http://www.simion.com/discuss/viewtopic?p=1236 http://www.simion.com/discuss/viewtopic?p=744 http://www.simion.com/discuss/viewtopic?p=2409